Questions tagged [machining]

Questions about shaping material with removing material from raw material, i.e. subtractive manufacturing. Posts may have [mechanical-engineering] and relevant material tag such as [steel] and if needed process tags such as [milling].

Machining is a process of shaping that is done by removing material from raw material. It is also called subtractive manufacturing to distinguish from additive manufacturing.

Types of machining processes

Basic machining processes are

  • Turning, work piece is rotated and cutting tool is used to remove material. Lathe is the name of the machine used in this process.
  • Milling, work piece is stationary a rotating cutting tool is used to remove material. Milling machine is the name of the machine used in this process.
  • Drilling, work piece is stationary and a rotating cutting tool is used to cut holes or shape holes in the part. Drilling presses are used for drill operation but milling machines and lathes can also be used for drilling.

There are also other machining operations such as boring and grinding or operations that use pressured fluid that contains abrasive particles to remove material such as waterjet cutter or electron discharge machining (EDM) that uses electron discharges to shape material.

The preparation of surface finishes and tolerances can also be included in this tag.

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What machinery should I invest in for tapping and threading?

I've found myself tapping and threading a lot lately, and doing so with hand taps and dies. What would be the next step up from using a drill-press to cut holes for tapping, and a lathe for turning parts to diameter for threading? What are options…
feetwet
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Appropriate finish type for a new lathe crossfeed?

I have a metal lathe with a broken part. The part is not available, so I have to machine one up from scratch. As this part is the lower half of the crossfeed assembly on the turret cutter, it has to be accurate, which is no problem for…
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Is there an intuitive explanation for the Kinematic Viscosity unit of mm^2/s?

I've learned that a high viscosity means that the fluid is more thick. Dynamic Viscosity thus represents the resistance to shear forces. Presumably, higher resistances are represented by higher numbers in the relevant ISO spec. Thus I'm puzzled…
loldrup
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How do precision surface plates allow for the manufacturing of replaceable parts, and why are they needed for precision machine tooling?

Background Henry Maudslay invented the "three plate method" for producing high-precision surface plates, apparently required to produce replaceable parts with high precision. For example, this website claims that: To ensure all parts could be…
statusfailed
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Easiest way to insert sheet metal into plastic housing

I've been working on creating a mechanism similar to the common Cherry MX keyswitches found, except expanded to a much larger form factor. I'm looking to create similar functionality, where the actuation distance is somewhat earlier than the…
Daneolog
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Boring bar holder for lathe tool post

I want to be able to hold a 1/2" diameter shank boring bar on my existing lathe tool post but don't know how to buy the correct one. The post we have is a Phase II 250-111: https://www.mscdirect.com/product/details/09044017?item=09044017 The boring…
Kent
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Do the hole patterns drilled in laps really help ensure uniform expansion and contraction?

Some laps have patterns of holes drilled into them - two examples are below. In both cases the user claims that the holes (among other techniques) help ensure that the laps stays close to round when they're adjusted. I've seen it in enough places…
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Visible markings for plasma cutting?

I'm new to plasma cutting with a hand-held plasma cutter (as opposed to CNC). Its straightforward to cut with a fence/guide and I am getting good results that way. However, when I want to freehand a rough shape without setting up a complicated jig,…
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Inquiring About Effective Parts Washer Machines: Seeking Community Insights

Greetings Stack Exchange Community, I trust everyone is doing well. I'm currently exploring options for an efficient parts washer machine and thought there's no better place to seek advice than this knowledgeable community. Has anyone here had…
Eph10
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What is this kind of drill-bit-like milling cutter called?

I've seen a video with a tool I had never seen before but in the mean time this video has been removed, So I will try to describe instead: The general machine is a kind of CNC saw. It looks like a router, but with only 2 axis, and the material is…
Camion
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What does cast iron ratio (1.26) refer to in this solution?

There is a ratio between the average surface roughness and a quantiny I've never seen before (Ri) and it equals 1.26 for cast iron. Can someone tell me what is this equation refering to, I couldn't find anything on the web.
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When milling, is there such a thing as a cut that is too small?

I was milling a pocket recently with a 7/16in endmill. It came out 20 thousandths undersized. Worn tool maybe? To try to fix this, I expanded the coordinates by 10 thou and milled the pocket again. Surprisingly, when I measured afterward it had…
Drew
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Why does this mill leveling formula have a x4 in it?

In the leveling guide for Tormach CNC mills https://tormach.com/media/asset/t/d/td10523_mill_leveling_1019a.pdf, once you measure the twist on the machine over its entire travel, if you have an 1100M, 1100MX, or PCNC1100 machine you then multiply…
Maxthecat
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modifying machine screws on a lathe

Is the following something any competent machinist could accomplish on a decent lathe with one hand tied behind his back, or would it be difficult to achieve even for a master craftsman given the small size of the workpiece and the desired…
Tim
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Book(s) for Machining Characteristics of Materials

Peace be upon you all, Is there a book or handbook which describes the machining characteristics of various engineering materials. For example where I could find data similar to following: Material Name: Aluminum Hardness Range: X-Y Force/ Power…
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